OUR MANUFACTURING PROCESS
Our production facilities have been designed in such a way that all the
manufacturing facilities are under one roof. The forge shop as well as die
shop is equipped with EOT cranes to shift the material from place to place.
Raw material incoming from the approved steel mills are kept in the stockyard and 100% visual examination is done.As per customer’s requirement physical & chemical testing is done. After approval of the material, the material is send to cutting section for cutting. In cutting section as per cut weight given the material is cut.
Die is made as per customer’s sample or drawing of A Square Enterprise which is approved by the customer. Plaster is taken out from the die & layout inspection of the plaster cast is carried out & inspection report is made for future reference.
In forge shop, continous production is achieved by pusher furnace in which temperature is controlled by temperature controller. Hot inspection is carried out at regular intervals.Inprocess inspection is carried out at regular intervals to check deviation of dimension from the control plan.
All the forged products are then sent for heat treatment as per customer’s requirement. Then shot blasting is carried out and final inspection is carried out as per control plan. Also the forging is checked 100% visually for scale pit, unfilling etc to avoid rejection at customer’s end.
As per customers requirement packing of the components and dispatch is done.